Tin cans, made from tin-plated thin steel sheets, commonly known as tinplate, serve as food packaging containers due to their excellent sealing, barrier properties, and physical strength. The traditional interior coatings of tin cans are often epoxy resin-based materials. These materials effectively prevent direct contact between the can and the food, preventing contamination from metal ions and protecting the can from corrosion caused by corrosive components in the food.
Modern food safety standards are more stringent, demanding higher chemical stability, non-toxicity, corrosion resistance, and barrier properties from packaging materials. Concerns, particularly regarding the release of harmful substances like bisphenol A (BPA) from interior coatings, have driven the development and application of BPA-free coatings. Additionally, the new standards emphasise the coating's resistance to high temperatures and acid-base properties to ensure food safety and quality under various storage and transportation conditions.
In response to these new safety standards, packaging material scientists have developed various innovative interior coating materials. One approach involves modified epoxy resin coatings, significantly reducing the content of potential harmful substances by incorporating modifiers. Another approach utilises new types of polyester or polyamide materials as coatings, free from BPA, providing a safer food-contact surface.
The application of these innovative coating technologies not only enhances the safety of canned foods but also increases packaging functionality. For instance, the new coatings exhibit improved chemical resistance, making them adaptable to a wider range of food types and processing conditions. Simultaneously, enhanced coatings can improve the storage lifespan of food inside the can, slowing down the oxidation process with stronger barrier performance.
Environmental protection and sustainability are crucial factors in interior coating innovation. The development of new coatings not only focuses on the safety of product use but also considers the environmental impact during the production process and the recyclability of materials. Taking water-based coating technology as an example, the minimal amount of organic solvents released during the production process has a minimal impact on the environment, while the coating's film-forming performance rivals that of traditional solvent-based coatings.
In practical applications, tin cans with new interior coatings have gained favour from several well-known food brands. Market feedback indicates that consumers trust these packages more, leading to an enhanced product image and market competitiveness for the brands. These positive market responses provide momentum for the continuous innovation and improvement of interior coating technology.